

01 / Thermal Systems
Liquid-Cooled Cold Plate Characterization
150 W heater / 8× flow range
I built and instrumented a liquid-cooling test rig with Arduino data acquisition, NTC and DS18B20 thermistors, a reed-switch flow meter, and a 150 W heater. I used it to characterize an aluminum cold plate with eight 7 mm bores fed by two crosswise manifolds across an eightfold range of coolant flow.
An impossible negative coolant temperature rise led me to a one-point thermistor calibration error. A swept, high-flow cooldown calibration cut run-to-run scatter in coolant-side heat from 69% to 3%. Conjugate CFD then revealed severe flow maldistribution: one bore carried half the coolant, shifting the measured Nusselt exponent from 0.87 to 0.66 after correcting for the real flow split and identifying the manifolds as the redesign target.












